Track crusher, also known as crawler crusher, is a high-efficiency mobile crushing solution equipped with a self-driven hydraulic track chassis. It integrates material crushing and conveying functions into one equipment, enabling on-site operations in rugged terrains such as mountains, wetlands, and remote mining areas. With its ability to turn in place, climb steep slopes, and transition between sites via remote control, without the need for towing equipment, it is widely favored in quarrying, mining, demolition, and construction waste recycling. Its strong adaptability and mobility make it a primary choice for contractors aiming to boost productivity and cut transportation costs. Let’s explore what makes this track crusher so versatile and powerful.
Why Track Crusher is the Go-To Choice for Customers Worldwide
With its intelligent design and crawler drive chassis, track crusher has become the first choice of global users in mobile crushing solutions. The excellent performance and reliability not only reduce transportation needs, but also improve overall project flexibility and efficiency.
Core Advantages
Mobility and Maneuverability
The track chassis of track mobile crusher provides superior mobility and maneuverability. Thus, it can navigate through rugged and uneven terrain with ease. In addition, the tracked design distributes the equipment’s weight evenly, which can reduce ground pressure and improving traction on soft or unstable ground. The mobility enables the crawler mobile crusher plant to be easily transported and deployed at different job sites, increasing its versatility.
Eco-Friendly Operations
The tracked design significantly reduces ground disturbance, making track crushers an environmentally friendly choice, especially in sensitive areas. Their low ground pressure minimizes soil compaction and protects vegetation, which is essential for projects in mining, quarrying, and construction.
All-Terrain Capabilities
The rugged tracked chassis allows the track mounted crusher to navigate through various terrains, such as rocky, muddy, or sandy environments. Thus, the tracked mobile crusher is suitable for a wider range of job sites and applications.
Enhanced Stability and Safety
The design of the chassis provides a stable platform for crushing operations. With a lower center of gravity, these machines are less prone to tipping, ensuring safety and stability on slopes and uneven terrain.
It is the support of these powerful chassis technologies that makes AIMIX crawler crushers stand out in the global market and are widely active in multiple industry scenarios. From heavy-load crushing in Asian mining areas, to demolition and recycling in the Middle East, to flexible deployment in African quarries, these crawler mobile crushers have demonstrated efficient crushing capabilities, fast moving speeds and reliable operating performance. Next, learn more about it through cases.
On-Site Applications of Track Mounted Crushers
200 TPH Track Cone Crushers Operation in Quarry
- Configurations: track cone crusher, track screening machine, and conveyors.
- Materials:granite
- Production capacity:200 t/h
- Outlet specifications:5-10, 10-20, 20-40 mm
- Applications:North Shore Expressway construction, core project of the Penang Transport Master Plan (PTMP) in Malaysia
- Customer reviews:“”I’m very satisfied with the AIMIX crawler crushers. The technical support was excellent, providing timely and efficient service at our site.
The multi-cylinder cone design improved the shape of our finished particles, meeting all our needs. We’ve also seen a boost in productivity!”
200TPH Jaw Crusher on Tracks Working in Malaysia
- Configurations: track mobile jaw crusher, mobile screening machine, and conveyors.
- Materials:granite
- Production capacity:200 t/h
- Outlet specifications:5-30mm
- Applications:Road paving
- Customer reviews:“The track mounted jaw crusher’s mobility and powerful performance have made a huge difference on our job sites. AIMIX’s customer service was excellent, providing clear guidance and support throughout the granite crushing process. Highly recommend AIMIX for its top-quality equipment and service!”
150TPH Track Crushing Plant Working in The Quarry Site
- Configurations: crawler jaw crusher, tracked cone crusher, track screening machine.
- Raw Materials:cobblestone
- Capacity:150 t/h
- Finial Products Sizes:0-5, 5-10, 10-20, 20-25mm
- Applications:Road construction
- Customer reviews:“The mobility of the track-mounted quarry crushing equipment is impressive, allowing us to easily adapt to different site conditions. The performance is top-notch, delivering high-quality outputs with minimal downtime. Overall, the investment has greatly enhanced our productivity and we couldn’t be happier with the results.”
As the above cases show, different raw materials require the selection of the appropriate crushing equipment. What types of track crushers are available? Check out the various types of track mounted mobile crushers.
Different Types of Track Crusher Equipment
There are many areas in which crawler crushers can be used. Depending on the working environment and the characteristics of the raw materials, you can choose crawler jaw, impact or cone crusher. Each type has its own unique characteristics and applications.
Crawler Jaw Crusher – Adjustable Outlet Size
Tracked jaw crusher for sale is one of the common configurations of crawler crushers. It uses a jaw plate to squeeze and crush the raw materials, which has the following characteristics:
- Large Inlet Size: The tracked jaw crusher for sale has a large inlet size and is able to adapt to raw materials with different particle size and hardness.
- Adjustable Outlet Size: The adjustable outlet size allows the tracked jaw crusher to produce finished products with different particle sizes that meet the requirements.
- Wide Applications: Track mounted jaw crusher is suitable for crushing and screening of ore, coal, iron ore and other minerals.
Track Mounted Impact Crusher – Concrete Waste Disposal
Track impact crusher is also a common choice in crawler crushing plant. The mobile impact crusher quickly crushes the raw materials through a high-speed rotating rotor and a strong impact plate, and has the following characteristics:
- Efficient Reduction: Utilizes high-speed rotors to effectively break down concrete waste while maintaining optimal particle shape.
- High-Quality Particle Shape: Produces well-shaped aggregates with fewer flat or elongated particles, enhancing concrete and asphalt mix performance.
- Versatile Applications: Suitable for construction waste disposal and highway and railway construction.
Tracked Cone Crusher – Used After Primary Crushing
Crawler cone crushers are also commonly found in crawler crusher plant. It achieves a high proportion of crushing through a conical crushing chamber and has the following features:
- High Crushing Efficiency: Mobile cone crushers have a high crushing ratio and are able to crush raw materials into the required particle size range.
- Uniform Finished Material: The finished material has good uniformity and can meet the requirements of various engineering projects.
- Usages: Ideal for Ideal for secondary and tertiary crushing, these crushers excel with medium-hard materials like limestone, granite, and basalt, enhancing overall processing efficiency.
In summary, the tracked jaw crushers have a wide range of adaptability and can handle raw materials of different hardness and particle size, track impact crusher for sale has excellent particle size control ability and is suitable for raw materials with high compressive strength, and cone crusher has the advantages of high proportion crushing and uniform finished material.
Each of these three types of crushers has its own characteristics and areas of application in the crawler crusher. Whichever you choose the crusher machine for sale in AIMIX Group, we can ensure its high quality. And its advanced characteristics and technologies has make it outstanding in the market. Check them below.
The Future has Come: Exploring The Advanced Technical Advantages of AIMIX Crawler Crushers
The crawler crusher adopts advanced technology and design, and has the following characteristics:
Intelligent Control
Equipped with a one-button start feature, it allows for both PLC touchscreen and manual button operation, significantly enhancing production efficiency.
IOT Remote Monitoring System
Utilizing IoT technology, the system enables real-time monitoring of equipment status, with automatic maintenance reminders to reduce failure rates.
Environmentally Friendly Design
The track crusher machines are designed with environmental protection in mind, reducing noise and dust emissions, and meeting increasingly stringent environmental standards.
Comparison Of Crawler Crusher And Wheel-type Crusher
Differences
 |  |  |
|---|---|---|
| – The crawler type mobile crusher is equipped with a tracked chassis | Chassis | – The wheel-mounted mobile crushers are mounted on rubber tires. |
| – The track crushers for sale have superior mobility and can navigate more challenging terrain, such as uneven or soft ground, due to their tracked chassis. | Mobility | – Wheel-mounted crushers are better suited for paved or hard-packed surfaces. |
| – The chassis of the crawler mobile crusher adopts a crawler structure, which has good adaptability to mountains and wetlands, and can even achieve climbing operations. Therefore, it is mostly used in some harsh operating environments such as mining and open-pit coal mining. | Applicable Venues | – Because the tire type mobile crushing machine is a vehicle-mounted traction, it is more suitable for crushing various sand and gravel materials in some construction waste treatment, infrastructure and road construction, construction and other industries. |
| – Generally speaking, The technical difficulty of the crawler crusher is relatively high, and it requires a higher level of design and manufacturing technology. Therefore, the purchase and production costs are also higher. The track crusher price in AIMIX Group ranges from $950,000 to $2,300,000. | Cost Differences | – The wheeled mobile crusher prices is a little lower than the crawler type mobile crushers. Its price in AIMIX ranges from $80,000 to $3,500,000. |
Similarities
Flexible and Time-saving
Both of the mobile crushers can reach the mining site directly and is not affected by site changes. Due to the small size of the equipment, it is particularly suitable for places with narrow crushing sites. At the same time, they eliminates the cumbersome steel frame structure and foundation construction when crushing, saving a lot of time.
Integrated Complete Set of Units
The installation form of integrated unit equipment eliminates the complicated site infrastructure installation operation of split components and reduces the consumption of materials and person-hours. It is a production line integrating process equipment such as receiving, crushing, and conveying, which improves the flexibility of site stationing.
Reduce The Cost of Material Transportation
Both types of crushers can process materials on site without having to move materials away from the site for reprocessing, which greatly reduces the transportation cost of materials.
Flexible Combination and Complete Functions
Both type of mobile crushers can be configured in various ways to meet user needs, including processes like “crushing first and then sifting” or vice versa. It supports two-stage and three-stage crushing and screening systems, as well as independent operation for enhanced flexibility.
Under the guidance of similarities and differences between the two crushers, you can select the suitable one to match your projects. To ensure your project smoothly, it is important to choose a crushing machine from a reliable track crusher manufacturer. However, how to choose a reliable one? Check the following advice.
How to Find a Reliable Track Crusher Manufacturer?
Finding a reliable supplier for your crusher is crucial to the success of your project. Here are some tips to help you find the appropriate crawler mounted crusher plant supplier:
Reputation and Track Record
Prioritize track crusher companies with a strong track record and reputation in the industry. Look for customer testimonials, industry reports, and participate in relevant discussions to gauge their experience and reputation.
Product Quality and Expertise
Assess the crawler mounted crusher manufacturer’s product quality and technical expertise. Ensure they offer advanced, efficient, and dependable track mobile crusher for sale that meets your project’s requirements
Service and Support
Consider the level of service provided by the supplier. A reputable supplier will offer comprehensive services, including installation, commissioning, training, and timely after-sales support throughout the project.
Customization Capabilities
Evaluate the crawler crusher machine supplier’s customization capabilities. Verify if they can tailor the crawler crusher for sale to suit your specific project needs.
Price and Contract Terms
Compare quotations and contract terms from multiple suppliers. Understand the track crushers price, payment methods, and after-sales service provisions to select a supplier with reasonable pricing and clear contractual terms.
If you are looking for track crusher for sale, you could consider ours. By following the above guidelines for selecting track mounted crushing machine suppliers, we are equipped to meet the needs of our customers as a reliable supplier. We- AIMIX Group, offer high-quality, state-of-the-art and reliable track-mounted crusher and provide all-round support for your project with outstanding service. Besides, Our customized solutions can be adapted to your specific needs. At the same time, we will wholeheartedly provide you with reasonable track mobile crusher price and clear contract terms. By choosing us as your partner, you can purchase our products with confidence to ensure the success of your project.
To start a project, you need more than just purchasing crawler crushing machine. You also need other preparations, such as obtaining a mining license, selecting a site, etc. Here are an guidance on starting a crushing projects.
How to Carry On Your Project?
Prepare Raw Materials
First and foremost, it is essential to adequately prepare raw materials in ample quantity and quality for the project’s needs. Purchase the necessary raw materials to meet production requirements.
Obtain Certifications and Permits
Next, obtain the required certifications and permits to comply with local regulations and standards for the project.
Select High-Quality Equipment
Selecting high-quality equipment is crucial. Collaborate with a trustworthy supplier to choose crawler crusher plant for sale that meets project requirements, ensuring reliable performance and quality.
Choose a Convenient Location
When choosing a site, consider installation and operational requirements. Select a convenient location with a suitable environment, ample space, and necessary resources.
Establish a partnership with a reliable supplier to ensure timely supply of consumables, spare parts, and ongoing maintenance and support services.
Plan and Evaluate Thoroughly
Thorough planning and evaluation are crucial before finalizing the project plan. Take into account investment costs, risk factors, expected returns, etc., to develop the optimal plan.
Follow Shipping and Installation Guidelines
During shipping, installation, and commissioning, follow guidance and requirements to ensure correct installation and operation of the equipment.
Train Local Operators
Train local operators extensively to ensure they understand the crawler type crusher operation and maintenance.
Monitor and Optimize Continuously
After successful production commencement, continuously monitor and optimize the project. Regularly assess equipment performance, perform necessary maintenance, and make adjustments to ensure efficient operation and output.
In conclusion, to ensure a successful crushing project, you can following the above guidances. If you also have other questions on the crushing business, welcome to contact us and leave your requirements in the following form.
