Setting up a batching plant in Malaysia is easier with Aimix, thanks to our branch office offering local support and services. We provide a range of high-quality batching plants, including stationary, mobile and compact options, tailored to meet your business needs. Partner with us to ensure top-notch support, competitive pricing, and robust performance for your Malaysian concrete business.
Types of Concrete Batching Plant for Malaysia
To suit various project needs, Aimix provides different types of concrete batching plant in Malaysia, including AJ series, AJY series, AJSY series and AJZY series batching plants. Let’s take a look at each type now.
AJ Series Stationary Concrete Batching Plant for Malaysia
Hot-sale Models: AJ60, AJ90, AJ120, AJ180
Productivity: 25-240 m³/h
Mixer: Twin shaft mixer, Planetary
Aggregate Feeder: belt type or hopper type
Features: High production capacity, durable construction, advanced control systems, large storage facilities
Applications: Stationary batching plants are suitable for infrastructure projects (highways, bridges, tunnels, airports), commercial and industrial sonstructions and large-scale residential projects
AJY Series Mobile Batching Concrete Plant for Malaysia
Hot-sale Models: AJY35, AJY50, AJY60, AJY90
Productivity: 25-100 m³/h
Mixer: Twin shaft mixer, Planetary
Aggregate Feeder: belt type or hopper type
Features: Compact and modular design, flexibility, quick setup, versatility
Applications: Mobile batch plants are ideal for small and medium-sized civilian building construction and precast concrete production projects, and the site needs to be changed frequently.
AJSY Series Compact Batching Plant for Malaysia
Hot-sale Models: AJSY25, AJSY35, AJSY50
Productivity: 25-50 m³/h
Mixer: Twin shaft mixer
Aggregate Feeder: 2×3.5 m³
Advantages: Equipped with engineering tires and lifting outrigger structures, the site can be quickly transported without disassembling and assembling equipment
Applications: This type of compact concrete batching plant are widely used for concrete production projects with limited space, civilian building construction, precast concrete production.
AJZY Drum Type Portable Concrete Plant for Malaysia
Hot-sale Models: AJZY35, AJZY50, AJZY60
Productivity: 35-60 m³/h
Mixer: JZM750-JZM1500
Mixing Period: 90-120 s
Applications: These portable batch plants are suitable for small-scale civilian building construction projects.
Specifications of Batching Plants
| Model | AJ-25 | AJ-35 | AJ-50 | AJ-75 | AJ-60 | AJ-90 | AJ-120 | AJ-180 |
|---|---|---|---|---|---|---|---|---|
| Theoretical Productivity (m³/h) | 25 | 35 | 50 | 75 | 60 | 90 | 120 | 180 |
| Mixer Model (Mixer Output L) | JS500 | JS750 | JS1000 | JS1500 | JS1000 | JS1500 | MAO3000/2000(SICOMA) | MAO4500/3000(SICOMA) |
| Mixer Power (kW) | 18.5 | 30 | 2×18.5 | 2×30 | 2×18.5 | 2×30 | 2×37 | 2×55 |
| Mixing Cycle Period (s) | 72 | 72 | 72 | 72 | 60 | 60 | 65 | 65 |
| Max.Aggregate Size (mm) | Φ60 | Φ60 | Φ60 | Φ80 | Φ60 | Φ80 | Φ80 | Φ80 |
| Standard Aggregate Bin Capacity (m³) | 3×3 | 3×5 | 3×8 | 3×12 | 4×7 | 4×15 | 4×15 | 4×20 |
| Kind of Aggregate | 2/3 | 2/3/4 | 3/4 | 3/4 | 4/5 | 4/5 | 4/5/6 | 4/5/6 |
| Max. Discharging Height (m) | 3.8 | 4.1 | 4.1 | 4.1 | 4.1 | 4.1 | 4.3 | 4.3 |
| Overall Weight (ton) | ≈15 | ≈18 | ≈23 | ≈30 | ≈40 | ≈68 | ≈93 | ≈101 |
| Installation Power (kW) | ≈65 | ≈75 | ≈100 | ≈140 | ≈110 | ≈160 | ≈220 | ≈290 |
| Model | AJY25 | AJY35 | AJY50 | AJY75 | AJY100 |
|---|---|---|---|---|---|
| Theoretical Productivity (m³/h) | 25 | 35 | 50 | 75 | 100 |
| Mixer Model (Mixer Output L) | JS500 | JS750 | JS1000 | JS1500 | JS2000 |
| Mixer Power (kW) | 18.5 | 30 | 2x18.5 | 2x30 | 2x37 |
| Mixing Cycle Period (s) | 72 | 72 | 72 | 72 | 72 |
| Max.Aggregate Size (mm) | Φ60 | Φ60 | Φ60 | Φ60 | Φ60 |
| Aggregate Bin Capacity (m³) | 4x4m³ | 4x4m³ | 4x5m³ | 4x6m³ | 4x8m³ |
| Powder Storage Silo (ton) | 1x50 | 1x100 | 1x100 | 2x100 | 3x100 |
| Max. Discharging Height (m) | 3.8 | 3.8 | 4.2 | 4.2 | 4.2 |
| Weighing Range & Accuracy of Aggregate (kg) | 2x900kg±2% | 2x900kg±2% | 2x1200kg±2% | 2x1800kg±2% | 2x2400kg±2% |
| Weighing Range & Accuracy of Cement (kg) | 350kg±1% | 500kg±1% | 600kg±1% | 1000kg±1% | 1200kg±1% |
| Weighing Range & Accuracy of Water (kg) | 200kg±1% | 200kg±1% | 350kg±1% | 450kg±1% | 550kg±1% |
| Weighing Range & Accuracy of Additive (kg) | 30kg±1% | 30kg±1% | 30kg±1% | 30kg±1% | 50kg±1% |
| Overall Weight (ton) | ≈15 | ≈20 | ≈25 | ≈31 | ≈37 |
| Installation Power (kW) | ≈65 | ≈75 | ≈90 | ≈125 | ≈180 |
Project Cases of Batching Plant in Malaysia for Different Applications
AJ180 Stationary Concrete Batching Plant in Malaysia
- Production capacity: 180m³/h
- Feeding Way: Belt type
- Mixer Model (Mixer Output L)：3000(SICOMA)
- Delivery Time: December 2022
- Application: Used for highway construction project
AJY35 Mobile Batching Plant for Sale in Malaysia
- Production capacity: 35m³/h
- Feeding Way: Belt type
- Mixer Model (Mixer Output L)：JS750
- Delivery Time: November 2023
- Application: Used for bridge construction project
AJSY35 Compact Batching Plant Malaysia
- Production capacity: 35m³/h
- Aggregate Feeder: 2×3.5 m³
- Delivery Time: March 2024
- Application: Used for house building project
Key Benefits of Investing in a Concrete Plant in Malaysia
Investing in a concrete plant can offer substantial advantages for construction businesses in Malaysia. With urbanization and growing infrastructure needs, owning a batching concrete plant in Malaysia provides control over production, reduces costs, and enhances flexibility.
Increased Efficiency and Productivity
Reduced Dependence on Suppliers: Owning a batching plant in Malaysia eliminates the need to rely on third-party concrete plant suppliers, ensuring that concrete is available when needed, reducing delays, and keeping the construction projects on schedule.
Faster Project Timelines and Better Quality Control: With in-house production, businesses have more control over timing and material quality, leading to fewer delays, consistent concrete quality, and a more streamlined construction process.
Cost Savings
Long-Term Savings: Producing concrete on-site eliminates the cost of purchasing ready-mix concrete, including transportation and markup fees, leading to significant long-term savings.
Better Pricing Through Bulk Purchasing: Owning a concrete plant enables bulk purchasing of raw materials like cement and aggregates at discounted rates, further reducing production costs.
Customization and Flexibility
Tailored Concrete Mixes: Batching and mixing plants allow businesses to create custom concrete mixes for specific project needs, ensuring compliance with project specifications and enhancing the quality of construction.
Flexible Production Volumes: Investing in a batching concrete plant, the owner can quickly adjust production based on changing project requirements, allowing for scaling concrete production up or down as needed.
Factors Influencing the Purchase of Batching Plants in Malaysia
When purchasing a batching plant in Malaysia, several critical factors influence the decision-making process. Consider the following factors carefully to select the right plant for specific operational and project needs complying with local standards.
Cost and ROI
- Initial Investment: The upfront cost varies based on batching plant type, capacity, and technology. Companies need to assess if the investment fits their budget.
- Long-Term Savings: Owning a batch plant eliminates the cost of buying ready mixed concrete from other manufacturers, leading to significant savings over time.
Production Capacity
- Matching Capacity to Project Size: Choose a concrete plant size that aligns with the scale of projects in Malaysia. Larger projects need higher capacity (e.g., 180m³/h), and you can choose our stationary type concrete plant to meet large-scale project needs, while smaller ones may benefit from more compact plant models, for example Aimix AJY25-50 mobile type batch plant.
- Scalability: The ability to adjust production based on project demands is key for flexibility.
Technology and Automation
- Advanced Systems: Automated control systems, IoT integration, and real-time monitoring enhance production efficiency, quality control, and overall plant performance.
Location and Raw Material Availability
- Proximity to Raw Materials: A mixing plant close to raw materials suppliers reduces transportation costs and ensures a steady supply of materials.
- Logistical Ease: Good infrastructure for easy transportation of materials and concrete is essential.
Service and Support
- After-Sales Service: Reliable maintenance and support from the batching plant supplier help reduce downtime and ensure smooth operations.
- Operator Training: Access to training programs for plant operators ensures effective use and maintenance.
Compliance with Regulations
- Environmental Standards: Either stationary or mobile concrete plants must comply with local environmental regulations, including dust control and waste management.
- Certifications: Ensure the plant you purchase meets Malaysian building codes and quality standards.
Brand Reputation
- Supplier Reliability: Established brands and positive customer feedback ensure better product quality and after-sales service. Aimix has been in Malaysia for many years and has offered various concrete batch plants for local customers and our brand has been highly recognized by the customers.
Maintenance and Longevity
- Durability: Choose batch plants known for their long lifespan and minimal maintenance needs.
- Ease of Service: Simple maintenance procedures and readily available spare parts ensure cost-effective long-term operation.
Aimix – A Reputable Concrete Batching Plant Supplier in Malaysia
As a trusted supplier of batching plants, AIMIX Group brings extensive expertise in the design, production, and sale of concrete plant equipment, and our concrete batching plant for sale in Malaysia has expanded to many regions and cities including Penang, Kuala Lumpur, Ipoh, Kuching, Kota Kinabalu, Miri, Seberang Perai, and more.
Why do many customers choose Aimix as their batching plant supplier? Here are five top reasons shown as below:
Tailored Solutions for Diverse Needs
Aimix offers a wide range of batching plants for Malaysian customers, including stationary, mobile, dry mix, and wet mix plant models, designed to suit projects of all scales and types. Whether it’s a large infrastructure project or a mobile operation, Aimix provides solutions tailored to your specific requirements.
High-Quality and Durable Equipment
Aimix concrete batching plants are built with robust materials and advanced manufacturing techniques, ensuring reliability, longevity, and consistent performance, even in Malaysia’s challenging environmental conditions.
Advanced Automation and Precision
We integrate state-of-the-art automation systems for accurate weighing, mixing, and control. This ensures high-quality concrete production with minimal waste, boosting overall project efficiency.
Comprehensive After-Sales Support
From warranties and maintenance to operator training and readily available spare parts, Aimix provides exceptional after-sales service through our local branch office, ensuring minimal downtime and smooth operations.
Cost-Effective Solutions
Our company focuses on delivering high-performance batch plants at competitive prices, offering energy-efficient designs and low maintenance costs to help reduce overall project expenses while maintaining top-tier quality.
By choosing Aimix, you’re partnering with a trusted supplier dedicated to your project’s success. With local knowledge and global expertise, Aimix ensures seamless operations from purchase to project completion. No matter what type of plant or support you need, you can just get the most suitable solution and rapid service support from our local team.
Installation Process of Concrete Batching Plants in Malaysia
Site Preparation and Setup
- Site Selection: Choose an accessible location with adequate space and compliance with local regulations.
- Foundation Work: Conduct soil tests, excavate, and pour a reinforced concrete base for stability.
- Utility Connections: Ensure reliable water and electrical supply and install proper drainage systems.
- Equipment Assembly: Coordinate delivery and assemble components (aggregate bins, conveyor belts, mixers) following the batch plant manufacturer’s instructions.
- Safety Measures: Implement fencing, signage, and protective barriers to maintain a safe working environment.
Commissioning and Testing
- System Calibration: Calibrate measurement devices and set up the control system for accurate batching.
- Test Runs: Conduct test runs to check the functionality of mechanical components and operational parameters.
- Quality Verification: Produce sample batches to ensure the concrete meets quality standards and make necessary adjustments.
- Operator Training: Train operators on using the control system, routine maintenance, and safety protocols.
- Final Inspection: Perform a final inspection to ensure all components are correctly installed and functioning properly.
How Does a Batching Plant Work?
Material Storage
The first step in the batching plant working process involves storing the raw materials. Cement is stored in silos to protect it from moisture, while aggregates such as sand, gravel, and crushed stone are kept in separate bins or hoppers. Water and chemical additives are also stored in dedicated tanks. Proper storage of these materials ensures their quality and prevents contamination during the batching process.
Weighing and Batching
Once the materials are stored, the next step is to weigh and batch them according to the specific concrete mix design. Each material—cement, aggregates, water, and additives—is accurately measured using automated weighing systems. The plant’s control system ensures that the right proportions are used, which is crucial for producing concrete with the desired strength, durability, and workability.
Mixing
After the materials are weighed, they are transferred to a mixing unit, typically a twin-shaft mixer or planetary mixer. The mixing process is designed to combine the materials thoroughly to achieve a uniform mixture. The mixing time is controlled to ensure that the concrete has a consistent texture and is of the required quality for the specific project. The concrete mixer blends the dry ingredients first, followed by the addition of water, ensuring complete homogeneity.
Discharge and Transport
Once the concrete is mixed, it is discharged from the mixer into a ready-mix truck or transport bucket. If the batching and mixing plant is for ready-mix concrete, the concrete is poured into rotating drum trucks (transit mixers) for delivery to construction sites. In precast applications, the mixed concrete is usually directly transferred into molds or other transport containers for immediate use or curing.
Control and Monitoring
The final step in the working process is the continuous monitoring and control of the concrete batching plant’s operations. Modern plants are equipped with sophisticated control systems that oversee each stage of the production process, ensuring precise control over material ratios, mixing times, and equipment performance. Operators can adjust parameters in real-time to maintain the quality and efficiency of the production process, minimizing errors and maximizing productivity.
Aimix Service for Malaysian Customers
Aimix provides comprehensive pre-sales, in-sales, and after-sales services for customers in Malaysia, supported by our local branch office in Puchong Selangor. Our pre-sales services include professional consultations, project planning, and customized equipment solutions to meet specific project requirements. During in-sales, we ensure seamless coordination, timely delivery, and expert installation support. Our after-sales services focus on maintenance, spare parts supply, technical support, and training to ensure optimal performance and longevity of our equipment.
With our dedicated local team and extensive service network, Aimix ensures a smooth and efficient experience for our Malaysian customers, fostering long-term partnerships and project success.
Cooperate with Us to Start a Concrete Plant Business in Malaysia
Batching plants play a crucial role in Malaysia’s growing construction sector, driving efficiency, quality, and cost-effectiveness in concrete production. Cooperating with us to start a concrete plant business in Malaysia will be a smart investment for customers. Aimix, a leading and reputable provider of high-quality concrete batching plants, offers comprehensive support to ensure your business’s success.
If you are considering investing in a concrete plant and start such a business, please don’t hesitate to get in touch with us with your requirements, and our local team will offer you the most suitable solution and timely service as you need. We are looking forward to our cooperation in the near future!
