What is a ready mix concrete plant? Ready mixed concrete plant is a machine that mixes aggregate, powder, water, and additives to make concrete. The reason why it is called ready-mixed is because the concrete is not directly applied to the building after it is produced, but needs to be transported to the construction site via concrete trucks. Therefore, this readymix concrete plant is suitable for projects that serve the neighborhood.
Key Components of Ready Mix Concrete Plants
To understand what is a ready mix concrete machine, it’s important to know about its main parts. Every part has an important role.
The smart design of the Aimix JS mixer, with its unique spiral blades and seals, uses less energy and hardly makes any mess.
Aggregate bins are big containers for storing different kinds of small rocks and sand needed for the concrete. Cement Silos are tall tanks that hold the cement powder.
The system makes sure everything is mixed precisely and keeps track of all the mixing details.
The redi mix concrete plant operates smoothly, produces high-quality concrete, and keeps everything organized and running on schedule with these components of rmc plant working together.
Having discussed the key components of ready mix concrete plant, let’s now transition to understanding the process of how it works.
The Four Crucial Steps in the Process of Ready Mix Concrete
The core working process of a ready mix concrete plant involves several steps.
- Aggregates Managing: Move different aggregates to the batcher’s hopper. After weighing, send them to a storage bin by conveyor belt or hopper.
- Powder Managing: Use a screw conveyor to move cement and fly ash for weighing. Then, put them into the mixer.
- Water and Additives Managing: A water pump fills a hopper with water, and another pump does the same for additives. After weighing, mix them before adding them to the mixer.
- Mixing: Mix the powder and the water-additive mixture for a few minutes. Then add the weighed aggregates into the mixer and blend everything.
Aimix provides ready mix concrete plant safety guidelines and operating manuals and has professionals on site to guide your concrete production.
I believe you have a certain understanding of what are ready mix concrete plants and the working process.
How the ready mixed concrete is transported to the construction site? Let’s take a look.
Concrete Mixing And Pouring Solutions
Ready mix concrete plant and on-site concrete batching plant serve the same purpose of producing concrete. But they have difference.
Ready Mix Concrete Plant & Concrete Mixer Truck & Concrete Trailer Pump: Concrete From Plant To Site
Unlike the on-site batching plant, the ready mix concrete plant equipment is usually located off-site. Once the concrete is prepared, it’s loaded into concrete mixer trucks.
The truck has a mixing cylinder that constantly turns to mix the concrete and prevent it from setting.
The mixer truck transports the ready-mixed concrete to the construction site.
Then, The concrete from the concrete mixer truck is transferred to the trailer pump, which then conveys it through pipes to the exact location of the pour.
On-site Concrete Batching Plant & Concrete Trailer Pump: Concrete Onsite Pouring
An on-site concrete batching plant is established close to the construction site.
Based on the construction requirements, raw materials are mixed. The batching plant allows for this mix to be prepared on demand, ensuring fresh, high-quality concrete.
Once the concrete is mixed, it is transferred to a concrete trailer pump. This pump is designed to transport concrete over long distances or to great heights through a pipeline. The trailer concrete pump then delivers the concrete directly to the site where it is being poured.
Aimix has not only the mixer truck but also the trailer pump for you to choose from. No matter what kind of batch plant for sale you need, our professional team will make the best plan for you!
In summary, both systems aim to provide efficient, timely, and quality-controlled concrete delivery solutions. Whether to use a ready mix concrete plant or an on-site concrete plant depends on what the project needs.
How to Choose: Mobile or Stationary Ready Mix Concrete Plant for Your Construction Needs
There are different types of ready mix concrete plant. Choosing between a mobile ready mix concrete plant and a stationary one depends on your project needs.Here’s an easier guide to help you decide:
- Project Type and Length
Mobile Ready Mix Concrete Plant: Good for moving around, like for projects in different places. It’s best if your project is short or moves a lot.
Stationary Ready Mix Concrete Plant: Better for big projects that don’t move, like building a large mall. It’s great for when you need lots of concrete in one place over a long time. - Space Needed
Mobile Ready Mix Concrete Plant: This doesn’t need much space, which is handy in cities.
Stationary Ready Mix Concrete Plant: Needs more room to set up but works well if you have the space, mostly outside cities. - Setting Up and Taking Down
Mobile Ready Mix Concrete Plant: Sets up and packs away fast. It can also be disassembled and reassembled for use, which saves the cost of buying a new plant.
Stationary Ready Mix Concrete Plant: Takes longer to set up and take down. Once it’s up, it usually stays in one place.
The choice between a mobile ready mix plant or a stationary ready mix plant depends on your needs. The following is some information of batching plant for your reference.
| Model | Bucket type | |||
| AJ-25 | AJ-35 | AJ-50 | AJ-75 | |
| Theoretical Productivity (m³/h) | 25 | 35 | 50 | 75 |
| Mixer Model (Mixer Output L) | JS500 | JS750 | JS1000 | JS1500 |
| Mixer Power (kW) | 18.5 | 30 | 2×18.5 | 2×30 |
| Mixing Cycle Period (s) | 72 | 72 | 72 | 72 |
| Max.Aggregate Size (mm) | Φ60 | Φ60 | Φ60 | Φ80 |
| Standard Aggregate Bin Capacity (m³) | 3×3 | 3×5 | 3×8 | 3×12 |
| Kind of Aggregate | 2/3/4 | 2/3/4 | 2/3/4 | 2/3/4 |
| Max. Discharging Height (m) | 3.8 | 4.1 | 4.1 | 4.1 |
| Overall Weight (ton) | ≈15 | ≈18 | ≈23 | ≈30 |
| Installation Power (kW) | ≈65 | ≈75 | ≈100 | ≈140 |
| Power Supply | 380V/220V/415/440V, 50/60HZ, 3Phase | |||
| Model | Belt type | |||
| AJ-60 | AJ-90 | AJ-120 | AJ-180 | |
| Theoretical Productivity (m³/h) | 60 | 90 | 120 | 180 |
| Mixer Model (Mixer Output L) | JS1000 | JS1500 | MAO3000/2000(SICOMA) | MAO4500/3000(SICOMA) |
| Mixer Power (kW) | 2×18.5 | 2×30 | 2×37 | 2×55 |
| Mixing Cycle Period (s) | 60 | 60 | 65 | 65 |
| Max.Aggregate Size (mm) | Φ60 | Φ80 | Φ80 | Φ80 |
| Standard Aggregate Bin Capacity (m³) | 4×7 | 4×15 | 4×15 | 4×20 |
| Kind of Aggregate | 2/3/4 | 2/3/4 | 2/3/4 | 2/3/4 |
| Max. Discharging Height (m) | 4.1 | 4.1 | 4.3 | 4.3 |
| Overall Weight (ton) | ≈40 | ≈68 | ≈93 | ≈101 |
| Installation Power (kW) | ≈110 | ≈160 | ≈220 | ≈290 |
| Model | Belt Type | ||
| AJY-25 | AJY-35 | AJY-50 | |
| Theoretical Productivity (m³/h) | 25 | 35 | 50 |
| Mixer Model (Mixer Output L) | JS500 | JS750 | JS1000 |
| Mixer Power (kW) | 18.5 | 30 | 2×18.5 |
| Mixing Cycle Period (s) | 72< | 72 | 72 |
| Rated Input Volume (Model of Batching Machine L) | 800 | 1200 | 1600 |
| Max.Aggregate Size (mm) | Φ60 | Φ60 | Φ60 |
| Standard Aggregate Bin Capacity (m³) | 2×3 | 2×5 | 2×5 |
| Category of Aggregate | 2/3/4 | ||
| Powder Storage Silo (ton) (Optional) | 1×50 | 2×50 | 1×100 |
| Max. Discharging Height (m) | 3.8 | 3.8 | 4.1 |
| Weighing Range & Accuracy of Aggregate (kg) | （300~1500）±2% | （300~1500）±2% | （300~3000）±2% |
| Weighing Range & Accuracy of Cement (kg) | （100~300）±1% | （100~300）±1% | （250~900）±1% |
| Weighing Range & Accuracy of Water (kg) | （60~150）±1% | （60~150）±1% | （80~300）±1% |
| Weighing Range & Accuracy of Additive (kg) | / | （8~20）±1% | （8~20）±1% |
| Overall Weight (ton) | ≈15 | ≈22 | ≈26 |
| Installation Power (kW) | ≈61 | ≈73 | ≈92 |
| Power Supply | 380V/220V/415/440V, 50/60HZ, 3Phase | ||
If you still have questions about ready mix concrete plant types, you can contact us. Aimix professional team will answer your questions in detail.
The Critical Role of Ready Mix Concrete in Modern Construction
Ready mixed concrete plants are very important in the building world. They make a special kind of concrete that is used in many different projects.
- Engineering Construction
Engineering construction projects, including roads, railways, bridges, tunnels and airports. Using ready mix concrete makes the quality consistent, speeds up building work, and cuts down on both labor costs and time. - Commercial Ready-Mixed Concrete
These projects include shopping malls, schools, hospitals, and more. These projects often have specific requirements for concrete, which can be precisely met by ready mix concrete plant. - Concrete Precast Production
Precast concrete products, like building components, concrete pipes, curbs, and bridge precast parts. Ready mix concrete plant makes sure that precast pieces are always of good quality and work well. - Water Conservancy and Hydropower
Projects like dams, reservoirs, and canals need concrete that can handle very high pressure and tough weather. Ready mix plant’s quality checks make it an essential material for big projects, making sure they last a long time and are safe. - Nuclear Power Project
Nuclear facilities require the top levels of safety and quality because of the possible dangers. The ready mix concrete plant is used to make radiation-proof concrete. - Mine Filling
A ready mix concrete plant is often chosen for filling mines. Because the concrete produced by ready mix concrete plant for sale can be mixed to have special qualities like setting quickly, flowing easily, and settling into place on its own.
Ready mix concrete plants provide special concrete mixes that help complete various projects.
Cases from Aimix Ready Mix Concrete Plant
Now, ready mix concrete plant profit margin is good. Are you looking for the best ready mix concrete plants?
Aimix ready mix concrete plants are not just about mixing concrete; they’re about setting the foundation for a smarter, greener, and more efficient future in building. Aimix is one of the best ready mix concrete plant manufacturers. We have detailed ready mix concrete plant project report for each case.
There are two cases with ready mix concrete plant photos.
Aimix AJ series concrete plant is widely used in big or medium building projects, road and bridge projects, precast concrete plants, etc. The AJ-60 ready mix concrete plant has an automatic control system that makes sure the concrete is made well and efficiently.
Our skilled technical team and extensive experience in setting up plants abroad made sure the concrete plant was installed and set up smoothly.
The final ready mixed concrete produced met the customer’s needs and he was very satisfied:
The performance of the AJ-60 ready mix plant exceeded expectations. We are excited to work more with aimix and want to suggest their products and services to our partners and friends.
Then, considering how much concrete the customer needed, as well as the condition of the land and how much it would cost to rent, we highly suggested going for the AJY-35 ready mix concrete plant. The customer quickly agreed to it.
We sent a technical team to the Solomon Islands to set up and start the mixing plant. Aimix team also worked with the local construction team to make sure the installation went well and met goals.
Finally, about aimix ready mix plant and service, the customer said:
I highly recommend the AJ-35 concrete plant for its outstanding performance and excellent customer service.
You can also refer to other cases.
Adopting ready mix concrete plant is not just a choice, but a strategic decision that aligns with the future of construction.
If you have any questions, such as how much does a ready mix concrete cost, what is the price of ready mix concrete per yard, and how to set up ready mix concrete plant, get in touch with us now! Let’s see how aimix ready mix concrete business for sale can change the way you build and help you succeed even more.
